An
ISO/TS 16949:2009 Quality Management System certified company, offering a wide range of Press Tool and
Precision Sheet Metal Components.
Know
Us
It
is the quality and performance of the products that differentiate a
good company from the bad one. Better the quality and more efficient
the performance of products, the company will be more credible in the
industry. On the basis of this fact, Shiv Tools Engg. Pvt. Ltd.
has given extreme emphasis on producing the highest quality Dies,
Tools & Sheet Metal Components. In addition, we are also
manufacturing Checking Fixture and auto components, since our
inception in 1996.
As
one of the prestigious manufacturers of the aforesaid
products, we have acquired the reputation of a one-stop shop for all
types of custom tools. We possess all the resources and facilities to
offer customized solutions to our customers. The quality standard
as well as customized products is assured to be as per the ISO 9001
certified quality systems. The certification has been provided to us
by Moody International .
Our
Vision
It
has been our vision to become the first choice of our customers in
the segment of auto components. We strive to realize this vision by
laying strong focus towards understanding client's needs and
delivering them the ultra modern, cost effective and high quality
products / services that they expect from us.
Products
We Offer
We
are engaged in continuous research activities to manufacture highly
innovative dies, tools and sheet metal components that meet the
customers' requirements and conform to the market trends. For this,
we have developed a separate research facility that is managed by a
team of skilled and experienced personnel. With their untiring
efforts, we are offering following innovative products:
- Skin
Panels for Three Wheelers and Two Wheelers
- Fuel
Tanks, Mufflers, Heat Shield Covers, Chain Covers
- Perforated
Sheet Components
- Body
in White Components for Cars
- Rear
Axle and Front Cross Member for Chevrolet Tavera
- Front
Axle Assy, Side Panel Assy, Fender Assy for Tractor.
Quality
Policy
Quality
is one such area, where we have never compromised from the time of
our inception. To ensure the high quality standards in all our
activities, dealings and products, we are following a quality policy
in our company. This policy states:
“At
Shiv Tools, we are committed to attain customer satisfaction by
providing quality products on time and continuously improve the
systems by reducing customer complaints.”
In
order to achieve this, we – an ISO 9001 certified company, have
developed a quality testing laboratory, which includes all the
requisite testing equipments. These equipments are operated by
skilled quality analysts, who use them to check different aspects of
our products. Various testing equipments installed in our laboratory
are as follows:
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CMM with Bed Size (2500 x
1500 x 1000) mm Hexagon (USA)
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Vernier Calipers (Digital
12”, Accuracy .02)
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Surface Plate, 1600 mm x
1000 mm
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Micro Meter 0-25, 25-50
Accuracy .001
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Angle Plate
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V-Block
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Height Gauge
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Bore Gauge
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Sine Bar
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Filler Gauge
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Slip Gauge
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Radius Gauge
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Screw Jack
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Hardness Tester
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Tool & Panel Checkers
(Made In House)
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Methodology
and Basic Facilities
At
Shiv Tools Engg. Pvt. Ltd., we are following an established
methodology to develop our products in conjunction with meeting the
requirements of our customers. As per this methodology, we first
emphasis on understanding customer's needs and requirements. At this
stage, we take care of various factors such as function, further
operation and final usage. After the completion of this stage, we
examine every process from the die design till the product delivery,
for ensuring that customer's needs and requirements are met
completely. The implementation of this methodology is assisted by our
basic facilities and resources that include:
- Press
tools, jigs and fixture designing facility
- Tool
trial facility
- Pressing
facility
- Welding
assembly
Our
Two Production Plants
Shiv
Tools Engg. Pvt. Ltd. owns two well-equipped plants that are spread
over a huge area. These plants are supported by all the required
facilities to manufacture bulk amount of qualitative auto
components. The first plant has 1300 sq yards of covered area and
includes innovative CNC Milling Machines and CNC Wire Cut Machines.
These machines are supported by latest CAM and design software along
with various other machines. This plant also has the electricity
connected load of 220 KVA (From Electricity Board) and 200 KVA
(Stand-by D.G.Set).
Our
second plant is spread over a large area, which includes 5500 sq
yards of equipped area. It is integrated with 10 tonnes crane
facility, one 400 tonnes hydraulic press and two 250 tonnes pneumatic
press. The electricity connected load of this plant is 700 KVA (From
Electricity Board) and 325 KVA (Stand-by D.G. Set).
Our
Press Shop, Machine Shop, and Software
The
plant – II of Shiv Tools Engg. Pvt. Ltd. includes each resource and
facility that is important and crucial requirement of the auto
component manufacturing process. This plant has an integrated press
shop that includes light press shop, heavy press shop, and facility
for press tools storage. The entire press shop is equipped with
following machines:
- Mechanical presses (10 MT-160MT.) - 10 Nos.
- Mechanical press (200 MT) (Bed Size 1200X800) - 1 No.
- Mechanical
press (315 MT) (Bed Size 2500X1500) - 5 Nos.
- Hydraulic
press (400 MT) (Bed Size 2500X1500) - 1 No.
- Mechanical
press (600 MT) (Bed Size 2700X1700) - 1 No.
- Fork
lifter capacity 05 Ton (Omega make) - 1 No.
- Fork
lifter capacity 05 Ton (Voltas make) - 1 No.
- 10 Tonnes
crane with 5MT extra facility - 1 No.
In
addition to this press shop, we also have a machine shop, CNC machine
shop, pattern shop, and standard room with CMM (Make – Hexagon).
The machine shop includes following:
- CNC
vertical machining Centre - 5 Nos. (Max. Bed size 3000x2500x1000)
- CNC
wire cut - 3 Nos. (Max. Bed size 1000x600x400)
- Tool
room conventional machines - 20 Nos.
Moreover,
Shiv Tools Engg. Pvt. Ltd. is also supported by its in-house CAD-CAM
facilities that includes:
- Solid
Modeling
- Tool
design (2D and 3D modeling)
- Surface
modeling
- 2D
and 3D Machining.
Different
software used by us in the product development are I-DEAS 11NXSeries,
DELCAM, VISI CAD-CAM and AUTO CAD 2006.
Our
Capacity Enhancement Plans
Being
an innovative, established and continuously progressing company, we
are not satisfied with retaining our present clientele. In fact, we
are persistently striving to increase our clientele and hence, we
endeavor to increase the quality and quantity of our products.
Consequently, we have made some future plans for ourselves:
- To
achieve TS-16949
- Install
Sheet Metal Welding Assy Line
- Install
CNC Plasma Cutting Machine to improve productivity & quality
- Install
Jig Boring Machine (Optional)
- Spread
over wings into international arena.
Our
Customers
For
us, customers are very important part of our company as we consider
them the best promoters of our products. Over the years, a wide
assortment of groups have selected the dies, tools & sheet metal
components manufactured by our company over the others. Some of the
esteemed groups are as follows:
- Escorts
Ltd.
- Dana
India Pvt. Ltd.
- Bestex
MM India Pvt. Ltd.
- Sankeigiken
India Pvt. Ltd.
- Caparo
Group
- SKH Group
- H-One
India Pvt. Ltd.
- Vee
Gee Industrial Enterprises
- Mark
Exhaust Systems Ltd.
- Bharat
Seats Ltd.
- TI
Metal Forming –Group
- SIGMA
- NEW HOLLAND.
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