An ISO/TS 16949:2009 Quality Management System certified company, offering a wide range of Press Tool and Precision Sheet Metal Components.
It is the quality and performance of the products that differentiate a good company from the bad one. Better the quality and more efficient the performance of products, the company will be more credible in the industry. On the basis of this fact, Shiv Tools Engg. Pvt. Ltd. has given extreme emphasis on producing the highest quality Dies, Tools & Sheet Metal Components. In addition, we are also manufacturing Checking Fixture and auto components, since our inception in 1996.
As one of the prestigious manufacturers of the aforesaid products, we have acquired the reputation of a one-stop shop for all types of custom tools. We possess all the resources and facilities to offer customized solutions to our customers. The quality standard as well as customized products is assured to be as per the ISO 9001 certified quality systems. The certification has been provided to us by Moody International .
It has been our vision to become the first choice of our customers in the segment of auto components. We strive to realize this vision by laying strong focus towards understanding client's needs and delivering them the ultra modern, cost effective and high quality products / services that they expect from us.
Products We Offer
We are engaged in continuous research activities to manufacture highly innovative dies, tools and sheet metal components that meet the customers' requirements and conform to the market trends. For this, we have developed a separate research facility that is managed by a team of skilled and experienced personnel. With their untiring efforts, we are offering following innovative products:
- Skin Panels for Three Wheelers and Two Wheelers
- Fuel Tanks, Mufflers, Heat Shield Covers, Chain Covers
- Perforated Sheet Components
- Body in White Components for Cars
- Rear Axle and Front Cross Member for Chevrolet Tavera
- Front Axle Assy, Side Panel Assy, Fender Assy for Tractor.
Quality is one such area, where we have never compromised from the time of our inception. To ensure the high quality standards in all our activities, dealings and products, we are following a quality policy in our company. This policy states:
“At Shiv Tools, we are committed to attain customer satisfaction by providing quality products on time and continuously improve the systems by reducing customer complaints.”
order to achieve this, we – an ISO 9001 certified company, have
developed a quality testing laboratory, which includes all the
requisite testing equipments. These equipments are operated by
skilled quality analysts, who use them to check different aspects of
our products. Various testing equipments installed in our laboratory
are as follows:
CMM with Bed Size (2500 x
1500 x 1000) mm Hexagon (USA)
Vernier Calipers (Digital 12”, Accuracy .02)
Surface Plate, 1600 mm x 1000 mm
Micro Meter 0-25, 25-50 Accuracy .001
Tool & Panel Checkers (Made In House)
Methodology and Basic Facilities
At Shiv Tools Engg. Pvt. Ltd., we are following an established methodology to develop our products in conjunction with meeting the requirements of our customers. As per this methodology, we first emphasis on understanding customer's needs and requirements. At this stage, we take care of various factors such as function, further operation and final usage. After the completion of this stage, we examine every process from the die design till the product delivery, for ensuring that customer's needs and requirements are met completely. The implementation of this methodology is assisted by our basic facilities and resources that include:
- Press tools, jigs and fixture designing facility
- Tool trial facility
- Pressing facility
- Welding assembly
Our Two Production Plants
Shiv Tools Engg. Pvt. Ltd. owns two well-equipped plants that are spread over a huge area. These plants are supported by all the required facilities to manufacture bulk amount of qualitative auto components. The first plant has 1300 sq yards of covered area and includes innovative CNC Milling Machines and CNC Wire Cut Machines. These machines are supported by latest CAM and design software along with various other machines. This plant also has the electricity connected load of 220 KVA (From Electricity Board) and 200 KVA (Stand-by D.G.Set).
Our second plant is spread over a large area, which includes 5500 sq yards of equipped area. It is integrated with 10 tonnes crane facility, one 400 tonnes hydraulic press and two 250 tonnes pneumatic press. The electricity connected load of this plant is 700 KVA (From Electricity Board) and 325 KVA (Stand-by D.G. Set).
Our Press Shop, Machine Shop, and Software
The plant – II of Shiv Tools Engg. Pvt. Ltd. includes each resource and facility that is important and crucial requirement of the auto component manufacturing process. This plant has an integrated press shop that includes light press shop, heavy press shop, and facility for press tools storage. The entire press shop is equipped with following machines:
- Mechanical presses (10 MT-160MT.) - 10 Nos.
- Mechanical press (200 MT) (Bed Size 1200X800) - 1 No.
- Mechanical press (315 MT) (Bed Size 2500X1500) - 5 Nos.
- Hydraulic press (400 MT) (Bed Size 2500X1500) - 1 No.
- Mechanical press (600 MT) (Bed Size 2700X1700) - 1 No.
- Fork lifter capacity 05 Ton (Omega make) - 1 No.
- Fork lifter capacity 05 Ton (Voltas make) - 1 No.
- 10 Tonnes crane with 5MT extra facility - 1 No.
In addition to this press shop, we also have a machine shop, CNC machine shop, pattern shop, and standard room with CMM (Make – Hexagon). The machine shop includes following:
- CNC vertical machining Centre - 5 Nos. (Max. Bed size 3000x2500x1000)
- CNC wire cut - 3 Nos. (Max. Bed size 1000x600x400)
- Tool room conventional machines - 20 Nos.
Moreover, Shiv Tools Engg. Pvt. Ltd. is also supported by its in-house CAD-CAM facilities that includes:
- Solid Modeling
- Tool design (2D and 3D modeling)
- Surface modeling
- 2D and 3D Machining.
software used by us in the product development are I-DEAS 11NXSeries,
DELCAM, VISI CAD-CAM and AUTO CAD 2006.
Our Capacity Enhancement Plans
Being an innovative, established and continuously progressing company, we are not satisfied with retaining our present clientele. In fact, we are persistently striving to increase our clientele and hence, we endeavor to increase the quality and quantity of our products. Consequently, we have made some future plans for ourselves:
- To achieve TS-16949
- Install Sheet Metal Welding Assy Line
- Install CNC Plasma Cutting Machine to improve productivity & quality
- Install Jig Boring Machine (Optional)
- Spread over wings into international arena.
For us, customers are very important part of our company as we consider them the best promoters of our products. Over the years, a wide assortment of groups have selected the dies, tools & sheet metal components manufactured by our company over the others. Some of the esteemed groups are as follows:
- Escorts Ltd.
- Dana India Pvt. Ltd.
- Bestex MM India Pvt. Ltd.
- Sankeigiken India Pvt. Ltd.
- Caparo Group
- SKH Group
- H-One India Pvt. Ltd.
- Vee Gee Industrial Enterprises
- Mark Exhaust Systems Ltd.
- Bharat Seats Ltd.
- TI Metal Forming –Group
- NEW HOLLAND.